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How to solve the tool wear of tap?
Time: 2024/05/22 Page view:164

Tap is a commonly used thread machining tool, mainly used to cut threads on metal materials. In the process of use, due to friction and cutting, the tool of the tap will wear, which will affect its processing effect and life. Here we introduce some methods to solve the problem of tap tool wear.

First, for less severe wear, consider using a grinding tool to re-grind the tap tool. When grinding, attention should be paid to maintaining the geometry and Angle of the cutting edge to ensure the processing quality. At the same time, it is necessary to control the depth and speed of grinding to avoid excessive wear or too fast grinding resulting in tool damage.

Secondly, for severely worn or damaged tap tools, it is recommended to replace the new tool in time. The use of excessively worn tools can lead to a decline in processing quality, or even damage to the workpiece, seriously affecting production efficiency. Therefore, timely replacement of new tap tools is an important measure to ensure processing quality and efficiency.

In addition to timely grinding and tool replacement, the service life of tap tools can be extended and wear reduced by improving cutting conditions, selecting the right process parameters and using the right cooling lubricants. For example, adjusting the appropriate cutting speed, feed rate and cutting depth can reduce tool wear and extend tool life; Using the right cooling lubricant can reduce friction and heat and improve cutting efficiency.

In addition, regular inspection and maintenance of tap tools is also an important measure to reduce wear. It is necessary to regularly check the degree of wear and tool status of the tap tool, find the problem in time and deal with it. At the same time, the maintenance of the tap tool such as cleaning, rust removal and application of protective agent can extend the service life of the tool and maintain its good processing performance.

In summary, the methods to solve the problem of tap tool wear include grinding tools, replacing new tools, optimizing cutting conditions, regular inspection and maintenance. By taking these measures, the service life of the tap tool can be extended, the processing efficiency and quality can be improved, and the production cost can be reduced.